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90% of all Dust Control Systems don't work. Why? Because it only takes one poorly designed or
improperly selected element to make any Dust Control System perform poorly.
Successful Dust Control begins with evaluation of the dust generating sources; process and material handling equipment. We establish the number of sources and then design enclosures that reduce the exhaust volume required for control.Sometimes it is possible to modify the equipment itself so that dust emission rates are reduced, even before local exhaust is applied. Video Sampling is often used at this preliminary design stage. The next step is design of a balanced duct system. This is the key to success, but with modern dust control systems often containing multiple exhaust points, the best results are obtained using our proprietary software for Computer Aided Engineering & Design of duct systems. This software uses a single line, 3D duct layout as its input, and produces a balanced general arrangement showing all diameters and fittings on detailed tables with unique part numbers for ease of installation. Finally,based upon the characteristics of the dust, we will specify the dust collector required and size the fan for the volume and pressure drop expected. We can provide complete EPCM services for dust control systems installations, but we are also proud of the fact that our designs have been successfully installed and commissioned by sophisticated clients without any assistance from us. |
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